BLOG

Storing grain to reduce post-harvest losses and protect its quality

09 July 20215 min reading

The proper performance of all the processes involved in the post-harvest handling of grains, which includes their storage, transport and post-harvest conditioning, is essential to maintain the highest quality. Adequate conservation measures are essential, since deterioration during storage can be very rapid due to the effects of grain respiration.

FACTS

• Current world population is expected to reach 10.5 billion by 2050. • This increase translates into 33% more human mouths to feed. • Food availability and accessibility can be increased by increasing production, improving distribution, and reducing the losses. • Crop production contributes significant proportion of typical incomes in certain regions of the world (70 percent in Sub-Saharan Africa). • In some Sub-Saharan Africa countries, the post harvesting losses because of the bad storage can reach sometime 37-40 %. • The PHL “post-harvest grain losses” can be qualitative and quantitative.

INITIAL FACTORS OF HARVESTING

The proper performance of all the processes involved in the post-harvest handling of grains and oilseeds, which includes their storage, transport and post-harvest conditioning, is essential to maintain the highest quality. Adequate conservation measures are essential, since deterioration during storage can be very rapid due to the effects of grain respiration, which can cause the development of fungi and insects that proliferate easily in optimal humidity and temperature conditions. The three major factors affecting the grain storage are: • Moisture content • Temperature • Storage period Storage technologies doesn’t do anything by themselves. Proper management has to be done by the owner. RECEPTION Before unloading: Take samples for measuring the temperature and moisture content. Grain laboratory will easily analyze the grain conditions.

During unloading: it is recommendable an aspiration system. In some countries is even mandatory. Some aspects regarding this system should be consider: • Pit intake dimension • Installed inside a building / cover • Receiving capacity • Aspiration volume

CLEANING PROCESS

Cleaning is the process that removes from the bulk the foreign particles.

Buffer Silos After cleaning process, buffer silos should be installed. Why? Because drying process tend to be the bottleneck in every single storage plant.

Ventilation system: should be calculated depending of the grain we are going to store. Exhaust fans: to prevent condensation. Over-head cone: This system allow a FIFO flow system , guaranteeing that all grain will remain inside the silo the same period.

DRYING PROCESS

Drying is the process that reduces grain moisture content (MC) to level where it is safe for storage. Initial factor: at harvest time the grain used to contains high MC. Drying process: Using the ambient air with a low relative humidity or heating air. This will evaporate the moisture from the grain.

Drying rate and temperature: Seed, should never exceed 43 ºC Grain pro cessed: should never exceed 60 – 65 ºC

Recommendations: • Dryer election will depend on your technical requirement. • Get the knowledge from the dryer manufacturer: training. • Clean before dry. Impurities in grain bulk reduce the air flow and make it non homogeneous flow creating priority paths. • Do not mix wet and dry grain. • Take samples: control the moisture content and temperature in the drying process. • Experience in previous drying will lead you to increase the drying efficiency. • Dry a maximum of 5% of the moisture content at a time and then leave the grain to rest for a minimum of 8 – 12 hours.

TEMPERING SILOS

Tempering silos are used to cold down the grain and make the bulk grain uniform in terms of temperature and MC. Depending of the storage capacity, we can cold down the grain either using a tempering silo or in the final storage system. How to do ventilation at this point? Ventilation system: centrifugal fans or chillers. Exhaust fans: to prevent condensation. Over-head cone: This system allow a FIFO flow system, guaranteeing that all grain will remain inside the silo the same period.

VENTILATION SYSTEM

Because of the tropical climate of some counties, ventilation systems using centrifugal fans is no longer sufficient but it becomes necessary cooling systems. Coolers or centrifugal fans can be used in steel silos, concrete silos and warehouses.

Moisture content required for safe storage
for different storage periods.

Considerations: • Grain column height. • Priority ventilation paths. • Ventilation grills. • Exhaust fans.

TEMPERATURE MONITORING SYSTEM

Simple and accurate device made up of three elements: control center, probes and electronic module of multiplexation

Traditional methods of grain storage: • Ware house – gunny bags stacked • CAP – Covered and Plinth in open space • Silos – Bulk grain stored in silos • Concrete silos • Galvanized steel • Silo Bag

Bibliography • Adams, J. M. 1977. “A review of the literature concerning losses in stored cereals and pulses, published since 1964.” Trop. Sci, 19, 1-28. • Agricultural Research Service (ARS). 2008. National nutrient database for standard reference. United State Department of Agriculture, Washington, DC. • Alexandratos, N., and J. Bruinsma. 2012. “World agriculture towards 2030/2050: the saving water. From Field to Fork-Curbing Losses and Wastage in the Food Chain 2012 revision.” Working paper: FAO: ESA No. 12-03, p.4. • Basavaraja, H., S. B. Mahajanashetti, and N. C. Udagatti. 2007. “Economic analysis of post-harvest losses in food grains in India: a case study of Karnataka.” Agricultural Economics Research Review 20(1). • Agricultrual Eingineering Unit. International Rice Reserarch Institure (IRRI) • International Rice Research Institute The Rice Plant and How it Grows. knowledgebank.irri.org • Bureau of Postharvest Research and Extension,CLSU Cmpd., Science City of Muñoz, Nueva Ecija 3120, 2008 • Food and Agriculture Organization of the United Nations. FAO • FAOSTAT. Retrieved December 26, 2013 • Instituto Nacional de Tecnología Agropecuaria (INTA). • Gescaser www.gescaser.com • Sodeca www.sodeca.com

Articles in Cover Story Category
20 May 20193 min reading

The importance of standard quality for creating a reputable brand

“Negative developments about wheat has been seen particularly in recent years and caused decreased ...

09 November 201715 min reading

Answers to Eight Common Questions About Pneumatic Conveying

“The first thing to address when selecting a dilute- or dense-phase pneumatic conveying system is y...

07 June 201816 min reading

Implications of flour yield on flour quality and profitability

“Efficient utilization of resources is a critical aspect of the process for any industry.  In the c...